Previous Page  11 / 12 Next Page
Information
Show Menu
Previous Page 11 / 12 Next Page
Page Background

Численное моделирование процесса штамповки осесимметричных деталей…

Инженерный журнал: наука и инновации

# 11·2017 11

Numerical modeling of the process of stamping

axisymmetric parts from sheet blanks

by extraction with plastic metal

© M.A. Baburin

1

, V.I. Kolpakov

1

, A.S. Vyshegorodtseva

1

,

S.G. Mulyar

2

1

Bauman Moscow State Technical University, Moscow, 105005, Russia

2

S.P. Korolev Rocket and Space Public Corporation Energia, Korolev,

Moscow region, 141070, Russia

The article presents a method of numerical modeling of the process of sheet metal stamping in

rigid matrices for

aircraft axisymmetric parts. We applied ANSYS environment (modules

Transient Structural and Autodyn) for non-stationary and dynamic tasks. The aim of the

study is to

reduce the time for experimental testing of the technological process. We show the

results of mathematical modeling of a workpiece stamping process using a ductile metal

considering

different values of the strain rates and the coefficient of friction between the

matrix and the workpiece

. We found out that when forming parts with a small deflection

(less than 0.2) from different materials the speed of the punch and the sliding friction force

did not have a significant effect on the thickness and final shape of the resulting part. How-

ever, as the transfer speed of the punch increases, its significance increases for the parts

with a high deflection.

Keywords:

numerical modeling, stamping, punch, deformation of the workpiece material,

drawing with plastic metal

REFERENCES

[1]

Orlenko L.P., ed.

Fizika vzryva

[Physics of explosion].

In 2 vols. Vol. 2.

Moscow, Fizmatlit Publ., 2004, 648 p.

[2]

Grigoriev I.S., Meilikhov E.Z., eds.

Fizicheskiye velichiny

[Physical quantities].

Moscow, Energoizdat Publ., 1991, 1232 p.

[3]

Zhernokletov M.V., ed.

Metody issledovaniya svoystv materialov pri

intensivnykh dinamicheskikh nagruzkakh

[Methods for studying the properties of

materials under intense dynamic loads]

.

Sarov, RFNC-VNIIEF, 2005, 428 p.

[4]

Zenkevich O.K.

Vvedeniye v metod konechnykh elementov

[Introduction to the

Finite Element Method]

.

Moscow, Mir Publ., 1981, 304 p.

[5]

Kaplun A.B., Morozov E.M., Olferieva M.A.

ANSYS v rukakh inzhenera.

Prakticheskoye rukovodstvo

[ANSYS

in the hands of an engineer. A Practical

Guide]

.

Moscow, Editorial URSS Publ., 2003, 272 p.

[6]

Bruyaka V.A., Fokin V.G., Soldusova E.A., Glazunova N.A., Adeyanova I.E.

Inzhenernyy analiz v ANSYS Workbench. Chast 1

[Engineering analysis in

ANSYS Workbench. Part 1]

.

Samara, Samara State Technical University Publ.,

2010, 271 p.

[7]

Maslov V.D., Nikolenko K.A.

Modelirovaniye protsessov listovoy shtampovki v

programmnom komplekse ANSYS/LS-DYNA

[Modeling of the processes of sheet

punching in the program complex]

.

Samara, Samara University Publ., 2007,

80 p.

[8]

Sedov L.I.

Mekhanika sploshnoy sredy. V 2 tomakh

[Continuum mechanics. In 2

volumes]

.

Moscow, Nauka Publ. Vol. 1, 1973, 536 p. Vol. 2, 1976, 576 p.