Engineering Journal: Science and InnovationELECTRONIC SCIENCE AND ENGINEERING PUBLICATION
Certificate of Registration Media number Эл #ФС77-53688 of 17 April 2013. ISSN 2308-6033. DOI 10.18698/2308-6033
  • Русский
  • Английский
Article

Calculation and Application of an Integrated Wing Structure Made of Polymer Composite Materials in Aerospace Vehicles

Published: 02.06.2026

Authors: Basharov E.A.

Published in issue: #6(174)/2026

DOI:

Category: Aviation and Rocket-Space Engineering | Chapter: Design, Construction, Production, Testing, and Operation of Aircraft

The development and testing of a simplified calculation method with optimization using the criterion of equal strength in layers, as well as an analysis of the prospects for the use of integrated wing structures made of polymer composite materials (PCM) in aerospace vehicles are presented. The main computational cases of loading of the wing caisson of an integral structure at the initial design stage are considered, as well as the calculated expressions used in the constraints of the projected structures are given. The result approbation of the technique is shown using the example of calculating the wing caisson of an integral carbon fiber structure of the KMU-7L-300 type. It is noted that the results obtained showed good accuracy in determining the stiffness and strength of the composite wing box, taking into account the binder, sufficient for engineering calculations.

EDN MRCOTJ


References
[1] Basharov E.A., Erkov A.P. Metod rascheta mnogosloynogo paketa iz polimernogo kompozitsionnogo materiala s uchetom vybora kriteriya prochnosti [Method for calculating a multilayer package made of polymer composite material with consideration of strength criterion selection]. Obscherossiyskiy nauchno-tekhnicheskiy zhurnal “Polet” — All-Russian Scientific and Technical Journal “Polyot” (Flyght), 2018, no. 6, pp. 39–53. Available at: http://www.ros-polet.ru/files/archiv/pl1618_web.pdf (accessed April 10, 2026).
[2] Basharov E.A. Raschet i primenenie v aerokosmicheskikh konstruktsiyakh ploskikh orebrennykh paneley iz polimernykh kompozitsionnykh materialov [Calculation and application of flat stiffened panels made of polymer composite materials in aerospace structures]. Inzhenerny zhurnal: nauka i innovatsii — Engineering Journal: Science and Innovation, 2023, iss. 5 (137). DOI: 10.18698/2308-6033-2023-5-2272. Available at: http://engjournal.bmstu.ru/catalog/arse/dcpa/2272.pdf (accessed April 10, 2026).
[3] Basharov E.A. Raschet optimalnykh konstruktivnykh parametrov i primenenie v aerokosmicheskikh konstruktsiyakh trekhsloynykh sotovykh paneley iz polimernykh kompozitsionnykh materialov [Calculation of optimal structural parameters and application of three-layer honeycomb panels made of polymer composite materials in aerospace structures]. Inzhenerny zhurnal: nauka i innovatsii — Engineering Journal: Science and Innovation, 2024, iss. 10 (154). DOI: 10.18698/2308-6033-2024-10-2391. Available at: http://engjournal.bmstu.ru/catalog/arse/dcpa/2391.pdf (accessed April 10, 2026).
[4] Vasiliev V.V. Mekhanika konstruktsiy iz kompozitsionnykh materialov [Mechanics of Structures Made of Composite Materials]. Moscow, Mashinostroenie Publ., 1988, 272 p.
[5] Vasiliev V.V., Dobryakov A.A., Dudchenko A.A. et al. Osnovy proektirovaniya i izgotovleniya konstruktsiy letatel’nykh apparatov iz kompozitsionnykh materialov [Fundamentals of Design and Manufacturing of Aircraft Structures Made of Composite Materials]. Moscow, MAI Publ., 1985, 218 p.
[6] Dudchenko A.A., Khvorostinskiy A.I. Raschet kessonnykh konstruktsiy po balochnoy teorii v sluchae obschey anizotropii svoystv materiala [Calculation of caisson structures using beam theory in the case of general anisotropy of material properties]. In: Tematicheskiy sbornik nauchnykh trudov “Chislennye metody issledovaniya prochnosti letatel’nykh apparatov” [Proceedings of the Topical Collection “Numerical Methods for Studying the Strength of Aircraft”]. Moscow, MAI Publ., 1988, pp. 14–18.
[7] Dudchenko A.A. Optimalnoe proektirovanie elementov aviatsionnykh konstruktsiy iz kompozitsionnykh materialov [Optimal design of aircraft structural elements made of composite materials]. Moscow, MAI Publ., 2002, 84 p.
[8] Dudchenko A.A. Prochnost i proektirovanie elementov aviatsionnykh konstruktsiy iz PKM [Strength and design of aircraft structural elements made of PCM]. Moscow, MAI Publ., 2007, 200 p.
[9] Kuzmin M.A., Lebedev D.L., Popov B.G. Stroitelnaya mekhanika i raschety kompozitnykh konstruktsiy na prochnost [Structural Mechanics and Strength Analysis of Composite Structures]. Moscow, Akademkniga Publ., 2008, 191 p.
[10] Panin V.F. Konstruktsii s sotovym zapolnitelem [Structures with Honeycomb Filler]. Moscow, Mashinostroenie Publ., 1982, pp. 22–25.
[11] Khaliulin V.I., Konstantinov D.Yu., Danilov Ya.S. Issledovanie protsessa izgotovleniya kompozitnykh konstruktsiy integralnogo tipa s pomoshchyu transformiruemoy osnastki [Study of the manufacturing process of integrated-type composite structures using transformable tooling]. Vestnik KGTU im. A.N. Tupoleva, 2012, no. 4, iss. 2, pp. 115–132. Available at: https://old.kai.ru/vestnik/4-2_12.shtml (accessed April 10, 2026).
[12] Khaliulin V.I., Konstantinov D.Yu., Batrakov V.V. Issledovanie vozmozhnostey formovaniya kompozitnykh paneley s integral’nym karkasom [Investigation of the possibilities of forming composite panels with an integral frame]. In: Materialy dokladov Mezhdunarodnogo simpoziuma “Samolyetostroenie Rossii. Problemy i perspektivy” [Proceedings of the International Symposium “Aircraft Construction in Russia. Problems and Prospects”]. Samara, SSAU Publ., 2012, pp. 227–229.