Computation of optimal design parameters and introduction of the three-layer honeycomb panels made from polymer composite materials in the aerospace systems
Authors: Basharov E.A.
Published in issue: #10(154)/2024
DOI: 10.18698/2308-6033-2024-10-2391
Category: Aviation and Rocket-Space Engineering | Chapter: Design, construction and production of aircraft
The paper presents development and testing results of the optimized simplified computation method which uses the equal strength criterion in layers. Also it analyzes the prospects for introducing the three-layer honeycomb panels made of polymer composite materials in the aerospace systems. It considers main design cases in loading the honeycomb panels at the initial design stage taking into account specifics of their operation. The paper provides computation expressions. Their use is making it possible to determine the region of permissible values for the honeycomb panel optimal design parameters using limitations in the supporting skin strength, general and local stability loss and stability loss shear form for a flat honeycomb panel. An example of a graphical identification of the region of permissible values for the three-layer honeycomb panel parameters is provided. The paper demonstrates the method testing on the example of computing the helicopter engine fairing honeycomb panel made of the KMU-4L-type carbon fiber. It notes that the obtained results are providing satisfactory accuracy in determining the honeycomb composite panel rigidity and strength taking into account the binder sufficient in the engineering computation.
EDN JOFBHO
References
[1] Basharov E.A., Yerkov A.P. Metod rascheta mnogosloynogo paketa iz polimernogo kompozitsionnogo materiala s uchetom vybora kriteriya prochnosti [The method of calculation for multilayer package of composite with given choice of strength criterion]. Obscherossiyskiy nauchno-tekhnicheskiy zhurnal “Polyot” — All-Russian Scientific-Technical Journal “Polyot” (“Flight”), 2018, no. 6, pp. 39–53. Available at: http://www.ros-polet.ru/files/archiv/pl1618_web.pdf (accessed May 15, 2023).
[2] Basharov E.A. Otsenka staticheskoy prochnosti obraztsov iz polimernykh kompozitsionnykh materialov v raschetnykh programmakh MS Excel i ANSYS s uchetom vybora kriteriya prochnosti [Static strength assessment samples from polymeric composite materials in the MS.Excel and ANSYS calculation programs accounting for selection of the strength criterion]. Obscherossiyskiy nauchno-tekhnicheskiy zhurnal “Polyot” — All-Russian Scientific-Technical Journal “Polyot” (“Flight”), 2021, no. 12, pp. 31–38. Available at: http://www.ros-polet.ru/files/archiv/pl1221_web.pdf (accessed May 15, 2023).
[3] Basharov E.A. Sravnitelnyi analiz rezultatov rascheta obraztsov iz PKM v raschetnoy programme MS.Excel i ANSYS s uchetom vybora kriteriya prochnosti s resultatami ikh staticheskikh ispytaniy [Comparative analysis of the calculation result of samples from PCM in the MS Excel and ANSYS calculation programs accounting for selection of the strength criterion with results of their static testing]. Obscherossiyskiy nauchno-tekhnicheskiy zhurnal “Polyot” — All-Russian Scientific-Technical Journal “Polyot” (“Flight”), 2022, no. 6, pp. 3–12. Available at: http://www.ros-polet.ru/files/archiv/pl1221web.pdf (accessed May 15, 2023).
[4] Vasiliev V.V. Mekhanika konstruktsiy iz kompozitsionnykh materialov [Mechanics of structures made of composite materials]. Moscow, Mashinostroenie Publ., 1988, 272 p.
[5] Vagin A.Yu., Golovin V.V. Kompozity v karkasnykh konstruktsiyakh [Composites in frame structures]. Vertolet, 1998, no. 4, pp. 12–15.
[6] Vagin A.Yu., Shchetinin Yu.S. Primenemie polimernykh kompozitsionnykh materialov v konstruktsiyakh vertoletov firmy “Kamov” [The use of polymer composite materials in the designs of the Kamov helicopters]. Nauchno-tekhnicheskaya konferentsiya “Kompozitsionnye materialy v aviakosmicheskom materialovedenii”. Tezisy dokladov (Composite Materials in Aerospace Materials Science). Moscow, VIAM, 2009, p. 20.
[7] Dudchenko A.A., Elpatyevsky A.N., Khvorostinsky A.I. Proektirovanie i raschet tonkostennykh konstruktsiy iz kompozitsionnykh materialov [Design and calculation of thin–walled structures made of the composite materials]. Moscow, MAI Publ., 1985, 35 p.
[8] Dudchenko A.A., Khvorostinsky A.I. Raschet kessonnykh konstruktsiy po balochnoy teorii v sluchae obshchey anizotropii svoystv materialov [Calculation of caisson structures according to the beam theory in the case of general anisotropy of the material properties]. Chislennye metody issledovaniya prochnosti letatelnykh apparatov: Tem. sb. nauch. tr. MAI [Numerical methods in investigating the aircraft strength: Thematic collection of scientific papers. MAI]. Moscow, MAI Publ., 1988, pp. 14–18.
[9] Dudchenko A.A., Elpatyevsky A.N. Prochnost kompozitnykh podkreplennykh paneley, nagruzhennykh v svoey ploskosti [Strength for reinforced composite panels loaded in their plane]. Mekhanika kompozitnykh materialov — Mechanics of Composite Materials, 1993, vol. 29, no. 1, pp. 84–92.
[10] Dudchenko A.A. Optimalnoe proektirovanie elementov aviatsionnykh konstruktsiy iz kompozitsionnykh materialov [Optimal design of elements of aircraft structures made of composite materials]. Moscow, MAI Publ., 2002, 84 p.
[11] Dudchenko A.A. Prochnost i proektirovanie elementov aviatsionnykh konstruktsiy iz PKM [Strength and design of elements of aircraft structures from PCM]. Moscow, MAI Publ., 2007, 200 p.
[12] Endogur A.I., Vaynberg M.V. Sotovye konstruktsii. Vybor parametrov i proektirovanie [Honeycomb structures. Parameter selection and design]. Moscow, Mashinostroenie Publ., 1982, 254 p.
[13] Kuzmin M.A., Lebedev D.L., Popov B.G. Stroitelnaya mekhanika i raschety kompozitnykh konstruktsiy na prochnost [Construction mechanics and strength calculations of composite structures]. Moscow, IKTs Akademkniga Publ., 2008, 191 p.
[14] Mikheev S.V., Stroganov G.B., et al. Keramicheskie i kompositsionnye materialy v aviatsionnoy tekhnike [Ceramic and composite materials in the aviation technology]. Moscow, Alteks Publ., 2002, 276 p.
[15] Vasiliev V.V., Dobryakov A.A., Dudchenko A.A. etc. Fundamentals of designing and manufacturing aircraft structures from composite materials. Moscow, MAI Publ., 1985, 218 p.
[16] Khaliulin V.I., Konstantinov D.Yu., Batrakov V.V. Tekhnologiya proizvodstva izdeliy iz kompozitsionnykh materialov [Technology of manufacture of the composite products]. Materialy dokladov Mezhdunarodnogo simpoziuma “Aviastroenie v Rossii. Problemy i perspektivy”, 2–5 iyulya 2112 g., Samara [Materials of the reports of the International symposium “Aircraft production in Russia. Problems and prospects”, July 2–5, 2012, Samara]. Samara, Samara University Publ., 2012, pp. 227–229.