Cryogenic pipeline with short fiber basalt insulation
Authors: Komkov M.A., Badanina Yu.V., Potapov D.A., Novikova A.S.
Published in issue: #11(83)/2018
DOI: 10.18698/2308-6033-2018-11-1825
Category: Metallurgy and Science of Materials | Chapter: Powder Metallurgy and Composite Materials
The paper shows the importance of making pipelines for supplying cryogenic fuel components to aircraft propulsion systems with super-thin basalt fiber insulation and Al2O3 mineral binder. In our research, we consider the design and technology solution of a cryogenic fuel pipe consisting of a thin-walled pipeline made of combined materials based on an ultra-thin steel liner and wound carbon fiber reinforced plastics. The optimization of the mass of the pipe flange ending was carried out together with the combined pipeline shell. The thickness and mass of the basalt heat insulation of the pipeline were determined according to the engineering technique for calculating the effective thermal conductivity of a highly porous fibrous coating material. The study shows that the pipeline with basalt thermal insulation has a significantly smaller mass than the cryogenic fuel line with screen-vacuum heat insulation used in the TU-155 airplane
References
[1] Andreev V.A., Borisov V.D., Klimov V.T. et al. Vnimanie: gazy. Kriogennoe toplivo dlya aviatsii. Spravochnik-vospominanie dlya vsekh [Attention: gases. Cryogenic Fuel for Aviation: A Handbook of Recollection for All]. Moscow, Moskovskiy rabochiy Publ., 2001, 223 p.
[2] Fedorov G., Maksimovich G. Krylya rodiny (Wings of the Motherland), 1988–1992.
[3] Patrunov F.G. Nizhe 120 gradusov po Kelvinu [Below 120 degrees Kelvin]. Moscow, Znaniye Publ., 1989, 176 p.
[4] Zhuravin Yu. Novosti kosmonavtiki (Cosmonautics news), 1999, no. 3 (194), pp. 48–49.
[5] Komkov M.A., Potapov D.A., Kudryavtsev A.A. Inzhenernyy zhurnal: nauka i innovatsii — Engineering Journal: Science and Innovation, 2017, iss. 9. DOI: 10.18698/2308-6033-2017-9-1673
[6] Badanina Yu.V. Tekhnologicheskoye proektirovanie vysokoporistykh teploizoliruyuschikh konstruktsiy iz korotkikh bazaltovykh volokon na osnove metoda zhidkostnoy filtratsii. Avtoref. dis. … kand. tekhn. nauk [Technological design of high-porosity heat-insulating short-fiber basalt structures based on the method of liquid filtration. Cand. eng. sc. author’s abstr.]. Moscow, BMSTU Publ., 2017, 16 p.
[7] Bazaltovoye supertonkoye volokno «MINOL» [Basalt super-thin fiber “MINOL”]. Zavod BSTV «MINOL» [BSTF “"MINOL” plant]. Available at: http://uteplitel-minol.ru/holst/ (accessed January 5, 2018).
[8] Badanina Yu.V., Komkov M.A., Tarasov V.A., Timofeev M.P., Moiseev A.V. Nauka i Obrazovanie — Science and Education, 2015, no. 4. DOI: 10.7463/0315.0761820
[9] Komkov M.A., Tarasov V.A., Borodulin A.S. Vestnik MGTU im. N.E. Baumana. Ser. Mashinostroeniye — Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering, 2012, no. 4, pp. 78–85.
[10] Material proshivnoy bazaltovyy ognezashchitnyy rulonnyy (MPBOR) po TU 5769-004-02500345-2009 [Material fireproof basalt pierced basalt (MPOR) according to TU 5769-004-02500345-2009]. Available at: http://www.bztm.su/vbor.php (accessed September 5, 2016).
[11] Dzhigiris D.D., Makhova M.F. Osnovy proizvodstva bazaltovykh volokon i izdeliy. Monografiya [Fundamentals of production of basalt fibers and products. Monograph]. Moscow, Teploenergetik Publ., 2002, 416 p.
[12] Vspenennyye plasticheskiye massy. Sbornik trudov. Tom 1 [Foamed plastic masses. Vol. 1]. Moscow, NIITEKhIM Publ., 1990, 224 p.
[13] Bessonov M.I., Koton M.M., Kudryavtsev V.V., Layus L.A. Poliimidy — klass termostoykikh polimerov [Polyimides — a class of heat-resistant polymers]. Leningrad, Nauka Publ., 1983, 328 p.
[14] Bulanov I.M., Komkov M.A. Vestnik MGTU im. N.E. Baumana. Ser. Mashinostroeniye — Herald of the Bauman Moscow State Technical University. Series Mechanical Engineering, 1992, no. 1, pp. 14–24.
[15] Sabelnikov V.V., Komkov M.A., Samoryadov A.V. Klei. Germetiki. Tekhnologii — Polymer Science. Series D, 2005, no. 1, pp. 16–20.