Engineering Journal: Science and InnovationELECTRONIC SCIENCE AND ENGINEERING PUBLICATION
Certificate of Registration Media number Эл #ФС77-53688 of 17 April 2013. ISSN 2308-6033. DOI 10.18698/2308-6033
  • Русский
  • Английский
Article

Investigating Method of Gas Turbine Engine Labyrinth Seals Using Genesis 1.3 Software for Automated Calculation and Design

Published: 20.01.2026

Authors: Zagorodnikov S.A., Siluyanova M.V.

Published in issue: #1(169)/2026

DOI:

Category: Aviation and Rocket-Space Engineering | Chapter: Thermal, Electric Jet Engines, and Power Plants of Aircrafts

The purpose of the study was to develop and test a specialized software tool for calculating and optimizing labyrinth seals of gas turbine engines (GTE). In this work a comprehensive approach, integrating mathematical modeling, computational fluid dynamics (CFD) and parametric optimization algorithms, was applied. The materials and research methods include hydrodynamics and thermodynamics equations, adapted to describe the flow of working fluid through a system of channels of labyrinth seals. Turbulence effects, pressure differences, and temperature gradients were considered in the calculations. The ANSYS CFX software was used to verify the results. The results showed that even a slight change in geometric parameters (gap, tooth height, angle of expansion) leads to a significant change in flow characteristics. Increasing the tooth height from 3 to 7 mm reduces leakage of the working fluid by 12%, but requires the use of more complex technological solutions. The Genesis 1.3 program has demonstrated the possibility of effective seal optimization and integration with industrial CFD packages.

EDN AUWVNG


References
[1] Zagorodnikov S.A., Siluyanova M.V. Programmnoe obespechenie dlya avtomatizirovannogo rascheta i proektirovaniya labirintnykh uplotnenii gazoturbinnykh dvigatelei s otkrytoi nakopitel’noi bazoi (Genesis 1.3) [Software for computer-aided calculation and design of labyrinth seals of gas turbine engines with an open cumulative database (Genesis 1.3)]. Certificate of state registration of a computer program No. 2025665053, Russian Federation. Applicant: Moscow Aviation Institute, filed May 30, 2025, published June 10, 2025. EDN VWLGKD.
[2] Zagorodnikov S.A., Siluyanova M.V. Issledovaniye techeniya vozdushnogo trakta pod kameroy sgoraniya dvukhkonturnogo turboreaktivnogo dvigatelya [Investigation of the air flow under the combustion chamber of a two-circuit turbojet engine]. In: The 23rd International Conference “Aviation and Cosmonautics”. Moscow, November 18–22, 2024: Abstracts. Moscow, Pero Publ., 2024, pp. 66–67. EDN XTQBVO.
[3] Siluyanova M.V. Osnovy proyektirovaniya, konstruktsiya i raschet osnovnykh kharakteristik aviatsionnykh gazoturbinnykh dvigateley [Fundamentals of design, design and calculation of the main characteristics of aviation gas turbine engines]. Moscow, Dobroe Slovo i Ko. Publ., 2023, 166 p.
[4] Zagorodnikov S.A., Samoilov A.V., Siluyanova M.V. Razrabotka matematicheskoy modeli vozdushnogo potoka v oblasti pod kameroy sgoraniya perspektivnogo aviatsionnogo TRDD klassom tyagi 70 kN [Development of a mathematical model of air flow in the area under the combustion chamber of a promising aviation turbofan engine with a thrust class of 70 kN]. In: III Nauchno-prakticheskaya konferentsiya aspirantov. Sbornik tezisov [III Scientific and Practical Conference of graduate students: collection of abstracts]. Zhukovsky, December 3, 2024. Zhukovsky, Central Aerohydrodynamic Institute named after Professor N.E. Zhukovsky Publ., 2024, pp. 25–28. EDN RLJWYF.
[5] Troshenkin B.A., Troshenkin V.B. Sovershenstvovaniye termodinamicheskikh tsiklov gazoturbinnykh ustanovok [Improvement of thermodynamic cycles of gas turbine installations]. Sovremennaya nauka: issledovaniya, idei, rezultaty, tekhnologii — Modern Science: Researches, Ideas, Results, Technology, 2014, no. 2 (15), pp. 45–48.
[6] Kraev V.M., Siluyanova M.V., Tikhonov A.I. Zadachi sozdaniya sverkhzvukovoy grazhdanskoy aviatsii v Rossii [The tasks of creating supersonic civil aviation in Russia]. STIN, 2020, no. 4, pp. 2–7. EDN: DIXCCW
[7] Shchennikov V.S. Perspektivy razrabotki sverkhzvukovykh passazhirskikh samoletov [Prospects for the development of supersonic passenger aircraft]. Vestnik ekonomicheskoy bezopasnosti — Vestnik of Economic Security, 2018, no. 2, pp. 369–373.
[8] Lanshin A.I., Komratov D.V., Postnikov A.A. NTSMU «Sverkhzvuk» v tematike razrabotki aviatsionnykh dvigateley [The World-Class Research Center “Supersonic” in the field of aircraft engine development]. Aviatsiaonnyye dvigateli — Aviation Engines, 2022, no. 1 (14), pp. 69–78. DOI: 10.54349/26586061_2022_1_69
[9] Shmakov A.F., Modorskiy V.Ya. Research gaps in labyrinth seal from the actions gasdynamic and thermal loads in the FSI formulation. Nauchno-tekhnicheskiy vestnik Povolzhiya — Scientific and Technical Volga region Bulletin, 2016, no. 5, pp. 216–218.