Engineering Journal: Science and InnovationELECTRONIC SCIENCE AND ENGINEERING PUBLICATION
Certificate of Registration Media number Эл #ФС77-53688 of 17 April 2013. ISSN 2308-6033. DOI 10.18698/2308-6033
  • Русский
  • Английский
Article

Design and development of mechanical processing technology to obtain turbulators in the liquid-propellant rocket engine combustion chamber

Published: 20.04.2023

Authors: Yukhnevich S.S., Ryazantsev A.Yu., Evchenko I.V.

Published in issue: #4(136)/2023

DOI: 10.18698/2308-6033-2023-4-2267

Category: Aviation and Rocket-Space Engineering | Chapter: Thermal, Electric Jet Engines, and Power Plants of Aircrafts

The paper considers design of the liquid-propellant rocket engine combustion chamber. Artificial roughness application area in the chamber shells is shown, and the existing methods to obtain artificial roughness in the rocket propulsion engineering are analyzed. The paper presents advantages and disadvantages of the existing technologies used in mechanical engineering for surface treatment of products being a part of the liquid-propellant rocket engine combustion chamber. Promising methods for obtaining artificial roughness on the rocket engine parts surfaces are demonstrated. Progressive means of technological equipment are considered to obtain artificial roughness by the mechanical machining on the surfaces of those parts that ensure integrity of the surface layer of the critical structural elements in the liquid-propellant rocket engines. The results obtained make it possible to significantly expand the production technological capabilities, as well as to seriously improve technical characteristics of the special equipment products in the aerospace and space industries.


References
[1] Moiseev V.A., Tarasov V.A., Kolmykov V.A., Filimonov A.S. Tekhnologiya proizvodstva zhidkostnykh raketnykh dvigateley [Production technology of liquid-propellant rocket engines]. Moscow, BMSTU Publ., 2015, pp. 20–25. (Tekhnologii raketno-kosmicheskogo mashinostroeniya — Technologies of rocket and space engineering). ISBN 978-5-7038-4222-5.
[2] Vorobey V.V., Loginov V.E. Tekhnologiya proizvodstva zhidkostnykh raketnykh dvigateley [Liquid rocket engine production technology]. Moscow, MAI Publ., 2001, p. 25.
[3] Bondar A.V. Kachestvo i nadezhnost [Quality and reliability]. Moscow, Mashinostroenie Publ., 2007, 308 p.
[4] Ziyatdiov R.Kh., Galeev F.A., Korotkov Yu.F., Azizov B.S. Intensifikatsiya teploobmena vintovymi turbulizatorami potoka [Intensification of heat transfer by helical flow turbulators]. Vestnik Kazanskogo tekhnologicheskogo universiteta — Bulletin of the Technological University, 2014, vol. 17, no. 22, pp. 134–135.
[5] Lyubimov V.V., Chests V.K. Sovremennye sposoby elektrofiziko-khimicheskoy obrabotri mikro- i makroobyektov [Modern methods of electrophysico-chemical processing of micro- and macroobjects]. Sovremennye naukoemkie tekhnologii — Modern High Technologies, 2004, no. 1, pp. 77–79.
[6] Samoshkin V.M., Vasyanina P.Yu., Nazarov V.P. Analiz effektivnosti okhlazhdeniya kamery ZhRD pri sozdanii iskusstvennoy sherokhovatosti kanalov okhlazhdayuschego trakta [Analysis of the cooling efficiency of the LRE chamber when creating artificial roughness of the cooling tract channels]. Aktualnye problemy aviatsii i kosmonavtiki — Actual problems of aviation and cosmonautics, 2013, vol. 1, no. 9, pp. 62–63.
[7] Ryazantsev A.Yu., Yukhnevich S.S., Porotikov V.A. Sposob polucheniya iskusstvennoy sherokhovatosti na poverkhnosti detail kombinirovannymi metodom obrabotki [Method for obtaining artificial roughness on the surface of a part by a combined processing method]. Patent no. 2618594 C Russian Federation, IPC B23H 5/00, B23H 7/38. No. 2016110651. Publ. May 4, 2017.
[8] Smolentsev V.P., Koptev I.T., Kuznetsov I.Yu, et al. Sposob polucheniya lokalnogo uchastka okhlazhdeniya teplonagruzhennoy detali [Way to obtain a local cooling section of the thermally loaded element]. Patent no. 2464137 C2 Russian Federation, IPC B23H 5/02. No. 2010144769/02. Publ. May 10, 2012.
[9] Ablyaz T.R. Analiz strukturnykh izmeneniy v poverkhnostnom sloe detaley posle elektroerozionnoy obrabotki [Analysis of structural changes in the parts surface after electrical machining]. Vestnik Yuzhno-Uralskogo gosudarstvennogo universiteta. Seriya: Mashinostroenie — Bulletin of the South-Ural State University. Series: Mechanical engineering, 2015, vol. 15, no. 4, pp. 62–69. https://doi.org/10.14529/engine150407
[10] Anikeev V.N., Dokunin M.Yu. Poluchenie reguliruemoy sherokhovatosti metallicheskikh poverkhnostey v vakuumnom dugovom razryade [Obtaining controlled roughness of metal surfaces in a vacuum arc discharge]. Inzhernyi vestnik — Engineering Bulletin, 2013, no. 2, pp. 3–4. Available at: http://ainjournal.ru/doc/531539.html
[11] Sukhochev G.A., Podgornov S.N., Yukhnevich S.S. Puti povysheniya proizvoditelnoy tekhnologichnosti orebrennykh obolochek uprochnyaushey kombinirovannoy obrabotkoy [Ways to improve manufacturability of the finned shells by strengthening the combined processing]. In: Sovremennye tekhnologii proizvodstva v mashinostroenii: Sbornik nauchnykh trudov [Modern production technologies in mechanical engineering: Collection of scientific papers]. Voronezh, Nauchnaya Kniga Publ., 2020, pp. 97–101.
[12] Ryazantsev A.Yu., Yukhnevich S.S., Korotkova N.N., Guseva M.A. Sposob polucheniya iskusstevennoy sherokhovatosti na poverkhnosti detali mekhanicheskim metodom obrabotki [A method for obtaining artificial roughness on the surface of a part by mechanical processing]. Patent no. 2749414 C1 Russian Federation, IPC B23C 1/00, B21C 37/15, F28F 1/00, No. 2020136276. Publ. June 9, 2021.
[13] Ryazantsev A.Yu., Yukhnevich S.S., Shirokozhukhova A.A. Innovatsionnye metody polucheniya iskusstvennoy sherokhovatosti na poverkhnostnykh teplonagruzhennykh detaley kamer sgoraniya zhidkostnykh raketnykh dvigateley [Innovative methods for obtaining artificial roughness on the surfaces of heat-loaded parts of the liquid rocket engine combustion chambers]. Inzhenerny zhurnal: nauka i innovatsii — Engineering Journal: Science and Innovation, 2020, iss. 4 (100), p. 4. https://doi.org/10.18698/2308-6033-2020-4-1971
[14] Ryazantsev A.Y., Yukhnevich S.S., Shirokozhukhova A.A. Innovative methods for obtaining artificial roughness on the surfaces of heat-loaded parts of the liquid rocket engines combustion chamber. AIP Conference Proceedings, 2021, vol. 44, paper 030004. https://doi.org/10.1063/5.0035987