Engineering Journal: Science and InnovationELECTRONIC SCIENCE AND ENGINEERING PUBLICATION
Certificate of Registration Media number Эл #ФС77-53688 of 17 April 2013. ISSN 2308-6033. DOI 10.18698/2308-6033
  • Русский
  • Английский
Article

A method developed for calculating the fuel filter pressure drop caused by carbon-containing sediments in a liquid hydrocarbon fuel

Published: 22.02.2022

Authors: Altunin K.V.

Published in issue: #2(122)/2022

DOI: 10.18698/2308-6033-2022-2-2153

Category: Aviation and Rocket-Space Engineering | Chapter: Thermal, Electric Jet Engines, and Power Plants of Aircrafts

The paper introduces a theoretical study related to a new method for calculating the fuel filter pressure drop caused by sedimentation in a liquid hydrocarbon fuel (cooler) medium; describes some thermophysical properties of sediments in fuel systems of various heat engines; examines the inventions aimed at preventing the failure of filters and pressure drop in them. As the overview and analysis of scientific and technical literature discovered no methods for calculating the pressure drop on the filters of heat engines and power plants, we developed a new formula for calculating the fuel filter pressure drop caused by sedimentation, taking into account the thermal and electrical nature of carbon-containing sediments. Using this formula, we found a new method for calculating the pressure change, which can be used to calculate the residual life of filter elements, theoretically approbated the new method relying on the results of experimental studies by previous researchers who used aviation kerosene. As a result, we obtained the fuel filter operating time to failure in several operating modes. The method proves to be valid, as it is applicable for calculating the pressure drop in almost all ground, air, and aerospace-based heat engines and power plants under various operating conditions of the fuel system. Furthermore, the method can be used with various materials of the metal walls of filter elements, pumping speeds of hydrocarbon fuel, pressures at the fuel filters inlet, temperature conditions inside the fuel supply, and cooling channels of engines and power plants.


References
[1] Chertkov Ya.B. Sovremennye i perspektivnye uglevodorodnye reaktivnye i dizelnye topliva [Modern and promising hydrocarbon jet and diesel fuels]. Moscow, Khimiya Publ., 1968, 356 p.
[2] Van Nostrand W.Z., Leach S.H., Haluske J. Economic Penalty Associated with the Fouling of Refinery Heat Transfer Equipment. Washington, 1981, pp. 619–643.
[3] Altunin V.A., Altunin K.V., Dresvyannikov F.N., et al. Problemy vnutrikamernykh teplovykh protsessov v aviatsionnykh, aerokosmicheskikh i kosmicheskikh energoustanovkakh mnogorazovogo ispolzovaniya [Problems of intra-chamber thermal processes in aviation, aerospace and space power plants of reusable use]. In: Sb. tez. dokl. Mezhdunar. nauchnogo seminara «Problemy modelirovaniya i dinamiki slozhnykh mezhdistsiplinarnykh sistem» [Book of abstracts of the Int. Sc. seminar “Problems of modeling and dynamics of complex interdisciplinary systems”]. Kazan, KAI Publ., 2010, p. 12.
[4] Altunin K.V. Forsunka [The nozzle]. Patent RF no. 2388966. Bul. no. 13, publ. May 10, 2010, 8 p.
[5] Altunin K.V. Forsunka [The nozzle]. Patent RF no. 2447362. Bul. no. 10, publ. April 10, 2012.
[6] Altunin K.V. Funktsionalno-stoimostnoy analiz gorelochnykh ustroystv i forsunok: monografiya [Functional cost analysis of burners and nozzles: a monograph]. Kazan, KAI Publ., 2020, 156 p.
[7] Altunin V.A. Issledovanie osobennostey teplootdachi k uglevodorodnym goryuchim i okhladitelyam v energeticheskikh ustanovkakh mnogorazovogo ispolzovaniya. Kniga pervaya [Study of the features of heat transfer to hydrocarbon fuels and coolants in reusable power plants. Book one]. Kazan, Kazanskiy gos. univer. im. V.I. Ulyanova-Lenina Publ., 2005, 272 p.
[8] Yanovskiy L.S., Ivanov V.F., Galimov F.M., Sapgir G.B. Koksootlozheniya v aviatsionnykh i raketnykh dvigatelyakh [Coke deposits in aircraft and rocket engines]. Kazan, Abak Publ., 1999, 284 p.
[9] Altunin V.A., Monda V.A., Ablyasova A.G., Altunin K.V., et al. Vliyanie uglevodorodnykh goryuchikh na korroziyu detaley energoustanovok i tekhnosistem mnogorazovogo ispolzovaniya v nazemnykh i kosmicheskikh usloviyakh [Hydrocarbon fuels affecting the corrosion of parts of power plants and reusable industrial systems in ground and space conditions]. In: Mater. dokl. 22-y Vseros. mezhvuz. nauchno-tekhn. konf. «Elektromekhanicheskie i vnutrikamernye protsessy v energeticheskikh ustanovkakh, struynaya akustika i diagnostika, pribory i metody kontrolya prirodnoy sredy, veshchestv, materialov i izdeliy» [Proceedings of the 22nd All-Russian interuniversity scientific and technical conf. “Electromechanical and intra-chamber processes in power plants, jet acoustics and diagnostics, devices and methods for monitoring the natural environment, substances, materials and products”]. Kazan, Otechestvo Publ., 2010, part 2, pp. 87–88.
[10] Altunin K.V., Gortyshov Yu.F., Galimov F.M., et al. Energetika Tatarstana — Power industry of Tatarstan, 2010, no. 2, pp. 10–17.
[11] Kelemen S.R., Siksin M., Avery N.L., Rose K.D., Solum M., Pugmire R.J. Gasoline type and engine effects on equilibrium combustion chamber deposits (CCD). SAE, 2001, paper no. 2001-01-3583.
[12] Kalghatgi G.T. Combustion chamber deposits in spark-ignition engines: a literature review. SAE, 1995, paper no. 952443.
[13] Dubovkin N.F., Malanicheva V.G., Massur Yu.P., Fedorov E.P. Fiziko-khimicheskie i ekspluatatsionnye svoystva reaktivnykh topliv: Spravochnik [Physico-chemical and operational properties of jet fuels: a handbook]. Moscow, Khimiya Publ., 1985, 240 p.
[14] Kovalev G.I., Zvereva N.S., Denisov E.T., et al. Neftekhimiya — Petroleum Chemistry, 1979, no. 19, no. 2, pp. 237–242.
[15] Fedotov M.V., Perminov V.A., Belyaev Yu.I. Sposob tekhnicheskogo diagnostirovaniya filtra tonkoy ochistki toplivnoy sistemy dizelya [Method for technical diagnostics of the diesel fuel system fine filter]. Patent RF no. 2548236, MPK G01M 15/09, G01M 15/05. Bul. no. 11, publ. April 20, 2015.
[16] Romanov I.M., Sharoglazov B.A., Kavyarov S.I., Shishkov V.V. Sistema kontrolya sostoyaniya filtra dvigatelya vnutrennego sgoraniya [System for monitoring the condition of the filter of the internal combustion engine]. Patent RF no. 2252811, MPK B01D 35/14, 37/04, F02M 37/22. Bul. no.15, publ. May 27, 2005.
[17] Katayama Masanobu, Otsubo Yasuhiko. Ustroystvo dlya vychisleniya perepada davleniya i sposob vychisleniya perepada davleniya mezhdu vkhodnoy i vykhodnoi chastyami filtra, a takzhe ustroystvo dliya otsenki kolichestva otlozheniya i sposob otsenki kolichestva otlozhivshikhsya na filtre tverdykh chastits [A device for calculating differential pressure and method for calculating differential pressure between the inlet and outlet parts of the filter, as well as a device for estimating the amount of deposition and method for estimating the amount of solid particles deposited on the filter]. Patent RF no. 2390641, MPK F01N 11/00. Bul. 15, publ. May 27, 2010.
[18] Bolshakov G.F. Fiziko-khimicheskie osnovy obrazovaniya osadkov v reaktivnykh toplivakh [Physical and chemical bases of sedimentation in jet fuels]. Leningrad, Khimiya Publ., 1972, 232 p.
[19] Altunin K.V. Opredelenie skorosti osadkoobrazovaniya v energoustanovkakh mnogorazovogo ispolzovaniya na uglevodorodnykh goryuchikh [Determination of the rate of sedimentation in reusable power plants running on hydrocarbon fuels]. In: Mater. dokl. 6-y Vseros. nauchno-tekhn. studench. konf. «Intensifikatsiya teplo- i massoobmennykh protsessov v khimicheskoy tekhnologii», posvyashchennaya 90-letiyu so dnya rozhdeniya A.G. Usmanova [Proceedings of the 6th All-Russian scientific and technical student conf. “Intensification of heat and mass transfer processes in chemical technology”, dedicated to the 90th anniversary of the birth of A.G. Usmanov]. Kazan, Innovatsionno-izdatelskiy dom “Butlerovskoe nasledie”, 2010, pp. 41–45.
[20] Altunin K.V. Sposob prognozirovaniya osadkoobrazovaniya v energoustanovkakh mnogorazovogo ispolzovaniya na zhidkikh uglevodorodnykh goryuchikh i okhladitelyakh [A method for predicting sedimentation in reusable power plants on liquid hydrocarbon fuels and coolers]. Patent RF no. 2467195, cl. F02K 9/00, B64F 5/00, G01N 25/72, G01K 7/02. Bul. no. 32, publ. November 20, 2012.
[21] Altunin K.V. Model idealnogo osadkoobrazovaniya v energoustanovkakh mnogorazovogo ispolzovaniya na zhidkikh uglevodorodnykh goryuchikh i okhladitelyakh [Model of ideal sedimentation in reusable power plants on liquid hydrocarbon fuels and coolers]. In: Mater. dokl. 18 Mezhdunar. molodezh. nauchnoy konf. «Tupolevskie chteniya» [Proceedings of the 18th Intern. youth scientific conf. “Tupolev Readings”]. Kazan, KAI Publ., 2010, vol. 2, pp. 66–68.
[22] Altunin K.V. Inzhenerny zhurnal: nauka i innovatsii — Engineering Journal: Science and Innovation, 2021, iss. 10 (118). http://dx.doi.org/10.18698/2308-6033-2021-10-2119
[23] Udelnoe elektricheskoe soprotivlenie ot temperatury dlya razlichnykh marok staley i splavov [Specific electrical temperature resistance for various grades of steels and alloys]. Available at: https://extxe.com/21002/udelnoe-jelektricheskoe-soprotivlenie-ot-temperatury-dlja-razlichnyh-marok-stalej-i-splavov/ (accessed January 20, 2022).
[24] Saranchuk V.I., Oshovskiy V.V., Lavrenko A.T., Koshkarev Ya.M. Naukovi pratsi donetskogo natsionalnogo tekhnichnogo universitetu. Seriya: Khimiya i khimichna tekhnologiya (Scientific papers of Donetsk National Technical University. Series: Chemistry and chemical technology), 2008, no. 134 (10), pp. 138–143.
[25] Agroskin A.A., Petrenko I.G. Izv. AN SSSR. OTN (Proceedings of the Academy of Sciences of the USSR. Engineering Sciences), 1950, no. 1, pp. 89−100.