Experimental industrial ion-plasma plants MESh-50 and MAP-R for applying protective coatings on transport and power gas turbine components
Authors: Budinovskiy S.A., Lyapin A.A., Benklyan A.S.
Published in issue: #10(118)/2021
DOI: 10.18698/2308-6033-2021-10-2120
Category: Aviation and Rocket-Space Engineering | Chapter: Thermal, Electric Jet Engines, and Power Plants of Aircrafts
The paper considers selected features of the protective ion-plasma coating deposition onto large-sized gas turbine components using vacuum-arc method by means of the MESh-50 and MAP-R pilot plants. The units have been developed based on the long-term operating experience of MAP-1 (MAP-1M) serial production. These plants are widely used in Russian and international aircraft-building complexes enabling all basic ion-plasma technological processes using standard cathodes made of nickel, cobalt, aluminum alloys and pure metals (Cu, Ti, Cr, Zr, etc.). The increased dimensions of the deposition chamber and the simultaneous use of several evaporators with pipe cathodes 180 mm in diameter and 540 mm high make it possible to apply coatings to large-sized components of gas turbine engines and plants, including such complex parts as “blisk” and “blink”.
References
[1] Kablov E.N. Aviatsionnye materialy i tekhnologii — Aviation Materials and Technologies, 2015, no. 1, pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33
[2] Kablov E.N. Nauka i zhizn (Science and Life), 2009, no. 10, pp. 6–10.
[3] Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Aviatsionnye materialy i tekhnologii — Aviation Materials and Technologies, 2012, no. S, pp. 36–52.
[4] Kablov E.N., Muboyadzhyan S.A. Elektrometallurgiya — Russian Metallurgy, 2016, no. 10, pp. 23–38.
[5] Kablov E.N., Muboyadzhyan S.A. Teplozaschitnye pokrytiya s keramicheskim sloem ponizhennoy teploprovodnosti na osnove oksida tsirkoniya dlya lopatok turbiny vysokogo davleniya perspektivnykh GTD [Heat-protective coatings with a ceramic layer of low thermal conductivity based on zirconium oxide for high-pressure turbine blades of promising gas turbine engines]. Sb. dokl. konf. «Sovremennye dostizheniya v oblasti sozdaniya perspektivnykh nemetallicheskikh kompozitsionnykh materialov i pokrytiy dlya aviatsionnoy i kosmicheskoy tekhniki» [Proc. of conf. “Modern achievements in the field of creating promising non-metallic composite materials and coatings for aviation and space technology”]. Moscow, FSUE “VIAM”, 2015, p. 3.
[6] Muboyadzhyan S.A., Kablov E.N., Budinovskiy S.A. Metallovedenie i termicheskaya obrabotka metallov — Metal Science and Heat Treatment, 1995, no. 2, pp. 15–18.
[7] Muboyadzhyan S.A., Budinovskiy S.A. Aviatsionnaya promyshlennost — Aviation Industry, 1995, no. 7–8, pp. 44–48.
[8] Muboyadzhyan S.A., Aleksandrov D.A., Gorlov D.S., Zhuravleva P.L. Trudy VIAM: elektron. nauch.-tekhnich. zhurn — Scientific and Technical On-line Journal “Proceedings of VIAM”, 2018, no. 10, p. 08. Available at: http://www.viam-works.ru (accessed 20.04.2020). DOI: 10.18577/2307-6046-2018-0-10-62-73
[9] Budinovskiy S.A., Muboyadzhyan S.A., Kosmin A.A. Nauka i tekhnika v gazovoy promyshlennosti — Science and Technology in the Gas Industry, 2009, no. 3, pp. 61–68.
[10] Muboyadzhyan S.A, Aleksandrov D.A., Lutsenko A.N., Zhuravleva P.L. Aviatsionnye materialy i tekhnologii — Aviation Materials and Technologies, 2018, no. 2, pp. 33–39. DOI: 10.18577/2071-9140-2018-0-2-33-39
[11] Muboyadzhyan S.A. Vse materialy. Entsiklopedicheskiy spravochnik — Polymer Science. Series D, 2011, no. 3, pp. 26–30.
[12] Muboyadzhyan S.A., Lutsenko A.N., Gorlov D.S., Aleksandrov D.A., Trudy VIAM: elektron. nauch.-tekhnich. zhurn — Scientific and Technical On-line Journal “Proceedings of VIAM”, 2013, no. 1, p. 02. Available at: http://www.viam-works.ru (accessed April 20, 2020).
[13] Kosmin A.A., Budinovskiy S.A., Muboyadzhyan S.A. Aviatsionnye materialy i tekhnologii — Aviation Materials and Technologies, 2017, no. 1, pp. 17–24. DOI: 10.18577/2071-9140-2017-0-1-17-24
[14] Muboyadzhyan S.A., Budinovskiy S.A. Metallovedenie i termicheskaya obrabotka metallov — Metal Science and Heat Treatment, 1996, no. 4, p. 15.
[15] Muboyadzhyan S.A. Entsiklopediya inzhenera-khimika — Encyclopedia of Chemical Engineer, 2012, no. 5, pp. 34–41.
[16] Budinovskiy S.A., Smirnov A.A. Aviatsionnaya promyshlennost — Aviation Industry, 2018, no. 3-4, pp. 30–34.
[17] Sposob naneseniya zashchitnykh pokrytiy i ustroystvo dlya yego osuschestvleniya [A method of applying protective coatings and a device for its implementation]. Patent RF, no. 2016135082, 2016, 2 p.
[18] Sposob zashchity lopatok gazovykh turbin [A method for protecting blades of gas turbines]. Patent RF, no. 2009139016, 2009, 5 p.
[19] Izgotovleniye ustanovok dlya naneseniya zaschitnykh i uprochnyayuschikh pokrytiy [Manufacturing of installations for applying protective and hardening coatings]. Available at: https://viam.ru/map (accessed January 18, 2021).
[20] Muboyadzhyan S.A. Entsiklopediya inzhenera-khimika — Encyclopedia of Chemical Engineer, 2012, no. 5, pp. 34–41.
[21] Interview with the head of the laboratory “Protective ion-plasma, gas-thermal and gas-circulation coatings of GTE parts” of the All-Russian Research Institute of Aviation Materials (VIAM) Sergey Artemovich Muboyadzhyan. VIAM website. Available at: https://viam.ru/interview/2044 (accessed January 18, 2021).
[22] Madaeva A.D., Umarova M.Kh., Dzhamalueva A.A., Shakhidov Kh.R. Zametki uchenogo (Scientist’s notes), 2020, no. 3, pp. 84–86.
[23] Budinovskiy S.A., Muboyadzhyan S.A., Kosmin A.A. Ionno-plazmennye pokrytiya dlya zaschity lopatok promyshlennykh turbin ot sulfidno-oksidnoy korrozii [Ion-plasma coatings for the protection of industrial turbine blades against sulfide-oxide corrosion]. Moscow, VIAM, 2009. Available at: https://viam.ru/sites/default/files/scipub/2009/2009-205436.pdf (accessed January18, 2021).
[24] Akimov V.N., Zakharenkov L.E., Karevskiy A.V., Kuvshinova E.Yu., Semenkin A.V., Solodukhin A.E. Inzhenernyi zhurnal: nauka i innovatsii — Engineering Journal: Science and Innovation, 2019, iss. 6 (90). http://dx.doi.org/10.18698/2308-6033-2019-6-1889