Low-frequency ultrasonic vibration influence on the increasing stud connection release in the aircraft design elements
Authors: Minin S.I., Khamitsaev A.S., Terekhin A.V., Chulkov D.I., Filatov A.A.
Published in issue: #4(148)/2024
DOI: 10.18698/2308-6033-2024-4-2350
Category: Aviation and Rocket-Space Engineering | Chapter: Design, construction and production of aircraft
The paper considers influence of the low-frequency ultrasonic vibration on the release process of studs installed in the connected part on the thread lock. It presents design of the devices to introduce ultrasonic vibrations through the release stud end and side surfaces using the magnetostrictive transducer. The experimentally found efficiency of the developed devices in introducing the ultrasonic vibrations with the release of the M8×1.25 studs installed in an aircraft structural element on the VAK-1F adhesive composition is shown. It is established that heating that appears during the action of ultrasonic vibrations with a frequency of 22 kHz on the adhesive-mechanical threaded joint is not negatively affecting the aircraft structural elements and the protective coatings applied to it. In this case, reducing the stud release moment relative to the calculated value is up to 40% when introducing the ultrasonic vibrations from the end surface, and is up to 61% when introducing the ultrasonic vibrations at an angle to the stud side surface.
EDN YZRCCH
References
[1] Romashin A.G., Gaydachuk V.E., Karpov Ya.S., Rusin M.Yu. Radioprozrachnye obtekateli letatelnykh apparatov. Proektirovanie, konstruktsionnye materialy, tekhnologiya proizvodstva, ispytaniya [Radio-transparent fairings of the aircraft. Design, structural materials, production technology, testing]. Kharkov, KhAI Publ., 2003, 238 p.
[2] Kharitonov D.V., Tychinskaya M.S., Anashkina A.A., Makarov N.A., Lemeshev D.O. Keramicheskie materialy dlya aviatsii i kosmose [Ceramic materials for aviation and space]. Moscow, RKhTU im. D.I. Mendeleeva Publ., 2022, 120 p.
[3] Neverov A.N. Issledovanie mekhanizma samoraskruchevaniya rezbovykh soedineniy pri prodolnykh ultrazvukovykh kolebaniyakh [Study of the mechanism of auto–unwinding threaded connections with the longitudinal ultrasonic vibrations]. Uchenye zapiski fizicheskogo fakulteta Moskovskogo universiteta — Memoirs of the Faculty of Physics, Lomonosov Moscow State University, 2017, no. 5.
[4] Neverov A.N. Ultrazvukovaya razborka rezbovykh soedineniy [Ultrasonic disassembly of the threaded connections]. Moscow, MADI Publ., 2012.
[5] Blekhman I.I., Dzhanelidze G.Yu. Vibratsionnoe peremeshchenie [Vibratory displacement]. Moscow, Nauka Publ., 1964.
[6] Kraskov V.I., Teregulov F.Sh. Remont rezbovykh soedineniy [Repair of threaded connections]. Moscow, 1994, 319 p.
[7] Abramov O.V. Opyt primeneniya ultrazvuka v protsessakh obrabotki metallov davleniem [Experience in the use of ultrasound in metal forming processes]. Moscow, Mashinostroenie Publ., 1980.
[8] Kazantsev V.F., Nigmetzyanov R.I., Sundukov S.K., Fatyukhin D.S. Primenenie ultrazvukovykh kolebaniy razlichnoy polyarizatsii pri provedenii razborochnykh operatsiy [The application of ultrasonic vibrations with different polarizations in the implementation of deconstruction operations]. Sborka v mashinostroenii, priborostroenie — Assembling in Mechanical Engineering and Instrument-making, 2016, no. 12, pp. 25–28.
[9] Neverov A.N. Ispolzovanie krutilnykh i izgibnykh ultrazvukovykh kolebaniy dlya razborki rezbovykh soedineniy [The use of torsional and bending ultrasonic vibrations in disassembling the threaded connections]. Vestnik MADI — Bulletin of MADI, 2015, no. 2, pp. 15–20.
[10] Fatyukhin D.S., Nigmetzyanov R.I., Sundukov S.K., Sukhov A.V. Ustroystvo dlya sborki i razborki rezbovykh soedineniy [Device for assembling and disassembling the threaded connections]. Patent No. 209808 dated March 23, 2022.
[11] Krylova I.A., Budnikov Yu.M., Shuvaev V.G. Ultrazvukovoy gaykovert [Ultrasonic impact wrench]. Patent No. 188408 dated April 11, 2019.
[12] Vologdin M.F., Kalashnikov V.V., Nerubay M.S., Shtrikov B.L. Primenenie ultrazvuka i vzryva pri obrabotke i sborke [The use of ultrasound and explosion in processing and assembly]. Moscow, Mashinostroenie Publ., 2002.
[13] Kazantsev V.F. Fizicheskie osnovy tekhnologicheskogo primeneniya ultrazvuka [Physical foundations of the ultrasound technological application]. Moscow, MADI (GTU) Publ., 2008.
[14] Prikhodko V.M. Ultrazvukovaya razborka [Ultrasonic disassembly]. Moscow, MGADI (TU) Publ., 1995, 94 p.
[15] Teplyakov A.Yu. Povyshenie effektivnosti sborki i razborki rezbovykh soedineniy putem primeneniya ultrazvukovykh kolebaniy. Avtoref. dis. … kand. tekh. nauk [Increasing the efficiency of assembly and disassembly of threaded connections by using the ultrasonic vibrations. Author abstract ... Diss. Cand. Sc. (Eng.). Samara, SGTU Publ., 2004, 20 p.
[16] TU 1-596-121-85. Kompozitsiya anaerobnaya VAK-1F. Tekhnicheskie usloviya [Anaerobic composition VAK-1F. Technical conditions].